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Old 12th Nov 2018, 8:15 pm   #1
Michael Maurice
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Default Pye Black Box PCL83 version

I’m currently restoring a Pye Black box fitted with PCL83’s.

I’ve checked the O/P transformer and I’m concerned it may have shorted turns.

The readings from the centre tap (HT) are 104 ohms and 97 ohms to each anode and around 26 ohms and 18 ohms between the centre tap and each screen.

This seems to low

Can someone confirm please?
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Old 12th Nov 2018, 10:25 pm   #2
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Default Re: Pye Black Box PCL83 version

The manufacturer's data states primary start to finish 200 ohms which is pretty damn close to your 104 + 97.
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Old 13th Nov 2018, 12:29 pm   #3
Studio263
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Default Re: Pye Black Box PCL83 version

You won't detect shorted turns with a simple resistance check. The chances are that any short will be between adjacent turns or layers, so the loss of wire length is negligible. The real effect will be a drastic loss of measured inductance, which can only be determined under dynamic conditions.
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Old 13th Nov 2018, 12:58 pm   #4
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Default Re: Pye Black Box PCL83 version

Good point, Tim

What kind of inductance would a typical audio output transformer have? Would this be measurable with one of those Chinese testers or a Peak Atlas LCR, for example?
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Old 13th Nov 2018, 4:05 pm   #5
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Default Re: Pye Black Box PCL83 version

Yes, the CCT (Cheap Chinese Tester ) will but I can't interpret the readings.
Best way to see if there are shorted turns is to bung say 50v AC through the primary for a while and watch for smoke.
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Old 13th Nov 2018, 5:12 pm   #6
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Default Re: Pye Black Box PCL83 version

If you have a scope you can always ring it, it’s donkey's years since I did that, but if you have two identical transformers you can compare them and measure the decay.
Cheers
John
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Old 13th Nov 2018, 6:22 pm   #7
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Default Re: Pye Black Box PCL83 version

What are the symptoms that make you think the OPT might have shorted turns? Does the thing work at all? Cheers, Jerry
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Old 13th Nov 2018, 6:47 pm   #8
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Default Re: Pye Black Box PCL83 version

On the subject of Shorted turns, somewhere I have a diagram of a Shorted Turns tester. This simply a neon with series resistor in parallel with a 9v battery, the + 7- leads from this are clipped across a suspect winding - if a shorted turn is present, the neon will either not light at all or glow very dimly.
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Old 13th Nov 2018, 7:43 pm   #9
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Default Re: Pye Black Box PCL83 version

When we were testing EHT transformers, for possible faults, we used to use a small battery and just flick it onto one winding and look for sparks out of the other, if you did enough you could soon detect a faulty transformer.
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Old 14th Nov 2018, 12:29 am   #10
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Default Re: Pye Black Box PCL83 version

Transformer checked out OK and amplifier is now working, has been on a long soak test.

Incidentally I found one resistor that had never been soldered to the tag and the cathode bypass capacitor was fitted the wrong way round at the factory.
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