View Single Post
Old 4th Apr 2019, 11:06 am   #15
David G4EBT
Dekatron
 
David G4EBT's Avatar
 
Join Date: Feb 2003
Location: Cottingham, East Yorkshire, UK.
Posts: 5,761
Default Re: Coil winding advice

In the 'MFJ' (made from junk) coil winder I designed using a sewing machine motor and foot controller, the feed spool was only 0.5KG so I mounted it horizontally and designed an adjustable tensioning drive to keep the wire taut as the coil was wound, and to stop the feed spool from 'free-wheeling' and loosing tension if I slowed or stopped the motor. I mounted the feed spool at the rear of the winder to lessen the angle of the wire at the front pulleys as they traversed back and forth to guide the wire onto the inboard coil former.

But that was for winding a field coil with 20,000 turns (2.2km) of fine wire from a small spool. Had it been a large spool it couldn't possibly have been mounted in that way or the kinetic energy required to turn the spool would have been too great and would I think have snapped the wire. Likewise, the stored kinetic energy in a large spool rotating at any speed would have caused it to 'run on' when the motor was slowed down or stopped. Hence, the feed reel would have had to be on the floor, end-on for the wire to have been spooled off the end cheek.

Hope that's of interest, but it's a bit off topic really, because the coil that's the subject of this thread consists of only 337 turns, and only 13.5 Metres of wire, for which either the manual sewing machine bobbin winder or lathe will be fine and most likely only a small spool of wire is involved.
Attached Thumbnails
Click image for larger version

Name:	Coil Winder Feed Reel Tensioning Arrangements.jpg
Views:	119
Size:	50.3 KB
ID:	180860   Click image for larger version

Name:	Feed coil friction mechanism components.jpg
Views:	121
Size:	56.8 KB
ID:	180861   Click image for larger version

Name:	Rear view of winder showing feed reel V2.jpg
Views:	117
Size:	59.6 KB
ID:	180862   Click image for larger version

Name:	Side View new counter.jpg
Views:	114
Size:	61.2 KB
ID:	180863  
__________________
David.
BVWS Member.
G-QRP Club member 1339.
David G4EBT is online now